Plasma Cutting Explained: What To Consider Before You Invest

If you're not sure which supply a particular machine needs or whether your workshop can support it, it's a sensible question to put to a supplier before ordering, and the team at Tec Products Yorkshire can talk through the options against your existing set-up.

Duty cycle is one of the most misunderstood figures on a welder's spec sheet, yet it tells you more about real-world usability than the headline amperage does. It's expressed as a percentage over a ten-minute period at a given output, so a machine rated at 30% duty cycle at its maximum amperage can run for three minutes out of every ten at that setting before it needs to rest and cool.

A gas lens sits in place of the standard collet body and uses a fine mesh to straighten the shielding gas flow into a smoother, more laminar stream around the arc. This generally allows a longer stick-out from the cup without turbulence pulling in surrounding air, which is particularly useful when working in tighter joints or awkward positions where the torch needs to sit further back from the work.

Plasma cutting uses a jet of ionised gas, usually compressed air, forced through a nozzle at high speed and heated by an electric arc to a temperature hot enough to melt through electrically conductive metal. The molten material is then blown clear by the same jet, leaving a narrow, clean cut. Unlike oxy-fuel cutting, plasma works on any conductive metal, including stainless steel and aluminium, not just carbon steel. Hypertherm is the plasma cutting brand we get asked about most, and it's worth understanding the basics before comparing specific units.

If you're still working out which process fits your workload, it helps to talk it through with people who field these questions every day rather than guess from a spec sheet, and the team behind Tec Products Yorkshire in Thirsk deal with exactly this kind of query on the advice line.

If you're weighing up options for your own workshop, from portable units to fixed installations, it's worth talking through the layout with a supplier who stocks a range of systems, such as Tec Products Yorkshire.